Precast Concrete Plant Manufacturers & Suppliers
We are one the leading manufacturer and supplier of Precast Concrete Machinery Equipment and moulds for production of Precast Walls / Slabs / Columns / Beams, single / double T slabs etc.
Precast construction is setting new trends in residential and industrial buildings across India and shows what is architecturally possible nowadays. From one-family homes to multi-storey apartment buildings, through to multifunctional industrial buildings and high-quality, sophisticated facades - the sky is the limit. Moreover, precast constructions are of better quality control and above all, faster to build than conventional construction technology.
Customized Precast plants can be designed and supplied based on requirement of concrete elements with total responsibility from concept to commissioning. Our technologies and machinery ensure.
- Lower cement consumption
- Lower cost of production
- No Plaster concrete element
- Good finish of concrete element
- Good edges and corners
STANDARD PRECAST Product Range & Description
- STATIONARY BEDS (PALLETS)
- TILTING TABLES
- MOLDS FOR COLUMNS & BEAMS
- MOLDS FOR STAIRCASE
- HOLLOW CORE LINES
- BATTERY MOLD
- 3 D MOLDS ( Bathroom/ Kitchen PODS and of any size for any application)
Machines in CAROUSEL PRECAST PLANT
- PALLETS TRANSPORT SYSTEM
- CLEANING MACHINE
- PLOTTING & OILING MACHINE
- CONCRETE SPREADING MACHINE
- SURFACE TROWELING MACHINE
- TURNING MACHINE
- PALLET STACKING MACHINE
- CURING CHAMBER
- TILTING STATION & DEMOLDING EQUIPMENT
- TRANSFER & CARRIAGE MACHINES
BUILDMATE IMPROVISED SMART Concrete Precast Production Solutions for INDIAN PRECASTMarket
- VTC (VIBRATE TILT CAR) LINE PRODUCTION MOLDS
- MULTIPURPOSE HYBRID CASTING BEDS
- 3 D VOLUME MOLDS
- HIGH PRODUCTION – SHUTTLE TYPE BATTERY MOLD
- HOLLOW CORE INDIVIDUAL TABLES PRODUCTION
- HIGH PRODUCTION – CAROUSAL PLANTS
VTC (VIBRATE TILT CAR) LINE PRODUCTION MOLDS
Advantages for the User:
- Using Single movable Tilting frame & common Compacting system for all Pallets to avoid individual requirement of Hydraulic cylinders, external vibrators etc. on each table.
- Economical Plant to produce concrete walls/slabs on the same line, thus avoiding extra investment. Minimum Civil work on Factory shed & foundations as Rail system works as support.
- Designed & suitable for Moveable field factory with Simple & quick assembly & disassembly. All equipment designed to be useable in the next Up gradation to a Pallet Circulation Plant
MULTIPURPOSE HYBRID CASTING BEDS
Advantages for the User:
- Lower investment costs than available conventional Battery solutions.
- Easy Horizontal preparation, so Measuring with laser projection also possible for accurate quality checks.The battery casting platforms can also be used without the Battery as a replacement for a separate Tilting table
- Option of both side Smooth (No Plaster) surfaces Element.
- Option of Efficient heating system.
- Reduction of production costs
3 D VOLUME POD MOLDS ( Bottom Slab Casting)
To achieve a high production target of concrete pods in a day ( say 2 cycles per day), after considering various types of form works, it is highly recommended to use bottom slab casting system and move the bottom base frame along with green concrete element for steam curing without hooking the concrete POD till it attains maximum desired design strength which can be erected in project site directly.
- This system ensure highest quality of concrete products with least possible chances of wastage /corner damages.
- This system results in avoiding to target high early strength concrete as there is no hooking of green concrete elements & standard mix design like in situ concrete can be adopted which will save considerable cost of concrete.
- 2 castings with cycle time of 10‐ 12 hours achievable .
HIGH PRODUCTION – SHUTTLE TYPE BATTERY MOLD
Advantages for the User:
- Assured Repetitive High mechanized production Cycles – Two minimum per day .
- Mechanized Process with less labor dependence.
- The vibration‐optimized design ensures optimum compaction and the best surface finish.
HOLLOW CORE INDIVIDUAL TABLES PRODUCTION
Evade heavy investment on Extruder/ Slip former setup. Each Hollow‐core slab element is produced on individual Mold /Casting Table to the accurate shape & geometry. Element size Width Up to 2.4 m to 3 m and Length 12 to 14 m possible .
Advantages for the User:
- Low Initial capital Investment.
- Hollow Core Slab casting on Individual Molds of Suitable Sizes.
- Flexibility to Increase Hollow core Capacity as per requirement in Phases.
- Reduces the number of Joints along with laying time and the crane lifts.
- Use of Reinforcement meshes and connecting reinforcements loops.
- Better safe Handling of Hollow core elements at site with lifting rings.
- Suitable for construction systems in various seismic zone areas .
- Shortened construction times with the larger slab .
ONE POINT SOLUTION
BUILDMATE being a turn key contracting company is capable of providing a complete range of project services needed to conceptualize, plan, design, engineer and construct the projects to meet the specific requirements of its clients.
Apart from Precast Production machines & Equipment, Buildmate can fully support the customer with In-house built ancillary equipment and process like:
- Batching Plant ( recommended Planetary & Star type).
- Element/ Material Handling solutions.
- Cranes as per plant requirements.
- PEB Shed as per layout.
- Commissioning & Plant Setup