AAC Block Plant Manufacturers and Supplier
BuildMate is among the top manufacturers of AAC block plant Manufacturers and Supplier in India. We have a wide variety of AAC Block plant types ranging from the standard European style to our own proprietory style which yields in the best possible quality and now even a Low Capital Cost version which does not compromise on the quality we deliver.
AAC Blocks have been around for a long time but only now are getting market acceptance in developing countries. The technology has matured but minor innovations go a long way in increasing plant efficiencies and improving profit margins.
We have set up several AAC plants in India and abroad. You can find the complete list of completed and ongoing projects here.
Sizes of AAC Block Plant
|
S.No |
Range |
Plant Capacity in cu.m per day |
Plant type |
|
1 |
Small |
150 expandable to 300 |
Low capital cost |
|
2 |
Medium |
300 to 600 |
Buildmate, European |
|
3 |
Large |
600 to 1800 |
Buildmate, European |
Requirements to set up an AAC block plant
- Land area: Minimum 2 acres
- Land dimensions: min of 75m x 20m
- Proximity to affordable flyash / silica sand / river sand *
- Proximity to urban markets
- Minimal human labour for automated plants
Stages of block plant:
AAC Block Plant Manufacturers and Supplier in Hyderabad which is the fastest supplying unit around the state of Telangana and reaching the needs of the building industries.
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1. Batching BuildMate’s AAC block plants have high accuracy batching plants with flexible design and high capacities. They can be completely customized to meet the needs of available raw materials and product range. |
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2. Casting In the casting section we have several customizable options to provide you with the appropriate mixer and mould combinations. Along with the common variant of fixed mixers and movable moulds, we also supply a movable mixer. This movable mixer and stationary mould prevents settling of raw materials by minimizing time between mixing and casting and decreases the wear and tear of the moulds. Our movable mixers ensure the pour is even and uniform, and fixed moulds decrease rising cracks to produce a green cake that has uniform aeration and produces superior blocks. |
 |
3. Cutting Cutting is a crucial part in the AAC block making process. The right process and quality machinery in this section minimizes waste and ensures dimensional accuracy and blocks will be superior. We have two variants of cutting machine. In the typical cutting process, the cake passes through the trimming, horizontal cutting and vertical cutting machines to produce different sizes of block as per market requirements. In the BuildMate process the cake remains fixed while the trimming, horizontal cutting and vertical cutting take place. This reduces the strain on the green cake as it’s movement is minimized. This process has decreased the wastage drastically and consistently produced the blocks of finest finish with less cut waste. |
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4. Curing After cutting, the AAC blocks have to be cured to attain maximum strength in the autoclaves. We have improved every step of this process to optimize the steam consumption, increased strength, and efficient movement of the blocks. We are one of the few manufacturers in the world to provide you with a green separator, a push pull transfer car system and an efficient autoclaving process. |
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5. Palletizing Once the cured cake is produced, it needs to be stored and packed. For efficient transfer and minimizing the labour, we provide a grab and shift crane which will move the blocks from the curing section to storage. This transfer system through cranes and conveyors can be customized for full automation upto loading of trucks. |
MIXERS
PRE ENGINEERED BUILDINGS
SPECIAL PROJECTS 
AAC PLANTS 
STONE CRUSHING PLANTS
CONCRETE BATCHING PLANTS
DRY MIX MORTAR PLANTS
PRECAST CONCRETE PLANTS
CONCRETE BLOCK / BRICK PLANTS
CRANESClients/Testimonials
“Buildmate commissioned AAC plants at our factory which have advanced technology processes resulting in high quality ACC blocks.”
“Technology, Experience and Reliability are the core of a concrete batching plant. A solid basis for a long lasting partnership.”
“ High quality standards, regular interaction and prompt solutions. We are proud to be associated with buildmate.”
“Buildmate’s advanced technology allows complete solutions to ensure highly efficient & optimised processes with consistent final product quality.”
“One of the keys to increase productivity and quality is continuous training of the machine and maintenance personnel.”
“Designed according to our specific requirements. Our experience confirms that such indigenous solutions strengthen our market position.”
“Buildmate commissioned AAC plants at our factory which have advanced technology processes resulting in high quality ACC blocks.”
“Technology, Experience and Reliability are the core of a concrete batching plant. A solid basis for a long lasting partnership.”
“High quality standards, regular interaction and prompt solutions. We are proud to be associated with buildmate.”
“Designed according to our specific requirements. Our experience confirms that such indigenous solutions strengthen our market position.”
“One of the keys to increase productivity and quality is continuous training of the machine and maintenance personnel.”
“Buildmate’s advanced technology allows complete solutions to ensure highly efficient & optimised processes with consistent final product quality.”
“Buildmate commissioned AAC plants at our factory which have advanced technology processes resulting in high quality ACC blocks.”
“Technology, Experience and Reliability are the core of a concrete batching plant. A solid basis for a long lasting partnership.”
“High quality standards, regular interaction and prompt solutions. We are proud to be associated with buildmate.”
“Buildmate’s advanced technology allows complete solutions to ensure highly efficient & optimised processes with consistent final product quality.”
“One of the keys to increase productivity and quality is continuous training of the machine and maintenance personnel.”
“Designed according to our specific requirements. Our experience confirms that such indigenous solutions strengthen our market position.”
Buildmate Projects Pvt Ltd
Sy no 60,61,62, Gundlapochampally Village
Medchal Road.
Hyderabad - 500014. Telangana, India.
Mr. M. Venkata Ratnam (CEO)
mvr@buildmate.in
Marketing:
marketing@buildmate.in
+91 7675989961 / 11
Purchase:
purchase@buildmate.in
+91 7675989907 / 08
HR:
hr@buildmate.in
+91 7675989925
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